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System QA
Select the QC checker
Please select an option…
Brennan M
Jacob S
James L
Jay L
Justin S
Nick T
Owen E
Ryan L
Terry A
Project ID
(Required)
Serial Number
(Required)
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Project ID and Serial Number
(Required)
Who was the project designer?
(Required)
Please select the designer…
Brady Rooney
Chris Konecne
David Ackley
James Moe
Merrick Meyer
Ryan Twedt
Sandeep Jayaram
Spencer Huber
Thomas Kroll
Tyler Golberg
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Designer Email Address
Select the System type
(Required)
Torque Arm
Torque Arm – Smart
Manipulator – Arm
Manipulator – Arm – Smart
Manipulator – EOH
Manipulator – Lift Cylinder
Manipulator – Lift Cylinder – Smart
Manipulator – Stacker
Torque tube – Lift Cylinder
Torque tube – Smart – Lift Cylinder
Torque Tube – Spring balancer
Jib
Torque Fixture – EOH
Is this a Carbon Fiber Arm?
Pick an option
Yes
No
Is this an overhead mounted system?
Yes
No
Have necessary hardware been added to the overhead mounting platform to mount the rest of the GCI system?
Yes
No
Have the trolley mounting ears been cleaned ?
Yes
No
Has the address label been added to the overhead platform ?
Yes
No
Step 1 of 6 – Dimensions QC
Overall Height (in) (Overhead systems – Measure from top of platform to lowest part of the tool at max extension)
(Required)
Inches
Main Extension length (in)
(Required)
Inches
Power Arm length (in)
(Required)
Inches
2nd Extension Length if applicable (in)
(Required)
Inches
Lowest Tool Height (in) (Overhead systems – Measure from top of platform to lowest part of the tool at max extension)
(Required)
Inches
Highest Tool Height (in) (Overhead systems – Measure from top of platform to lowest part of the tool at min extension)
(Required)
Inches
Step 2 of 6: Leveling Bolts and Hardware QC
Are the main rotation leveling bolts tight?
(Required)
Yes
No
Not applicable
Photo of the main rotation
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Are main rotation stops installed?
(Required)
Yes
Not applicable
Are the articulation leveling bolts tight?
(Required)
Yes
No
Not Applicable
Photo of the articulation joint
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Are the end rotation leveling bolts tight?
(Required)
Yes
No
NA
Photo of the leveling bolts on the droplink connection to the tooling.
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB.
Have 3/8" and bigger bolts been torque painted?
(Required)
Yes
No
NA
Are the leveling bolts tight?
(Required)
Yes
No
NA
Step 3 of 6: Lock Washers QC
Have the bearing lock washers on the arm been torque painted?
(Required)
Yes
No
NA
Photo of the upper lock washer on the 1st axis of parallel carbon fiber tubes in the main extension
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the lower lock washer on the 1st axis of parallel carbon fiber tubes in the main extension
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the lower lock washer on the 2nd axis of parallel carbon fiber tubes in the main extension
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the upper lock washer on the 2nd axis of parallel carbon fiber tubes in the main extension
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the lock washer on the upper joint of the power arm
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the lock washer on the upper joint (opposite side) of the carbon fiber power arm
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 2.
Photo of the lock washer on the lower joint of the power arm
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the lock washer on the lower joint (opposite side) of the carbon fiber power arm
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Does end tooling have tilts (Select all that apply)?
(Required)
Yes: Yaw
Yes: Roll
Yes: Pitch
Not applicable
Does end tooling have Tool Sleeve for torque tool?
(Required)
Yes
No
Photo of the lock washer on the end tooling – Yaw
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the lock washer on the end tooling – Roll
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Photo of the lock washer on the end tooling – Pitch
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB.
Have the jam nuts on the tie rod in the power arm section been tightened?
(Required)
Yes
No
Step 4 of 6: Tooling QC
Is this a John Deere project?
(Required)
Yes
No
Do we have the torque tool?
(Required)
Yes
No
Has the tool been mounted?
(Required)
Yes
No
Has the tool mount weldment been mounted?
(Required)
Yes
No
Select the type of brake on end rotation
No Brake
Aluminum Parking Brake
Fiber Puck Reaction Brake
High Power Brake
Discrete Brake
Does this system include a GCI remote start handle WITHOUT a BEV Circuit?
(Required)
Yes
No
Not applicable
Turn on the controller. Press the remote start. Does the tool run?
(Required)
Yes
No
Has a BEV circuit been installed?
(Required)
Yes
No
Photo of inside of the BEV box
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB.
Inside the BEV BOX, is the PLC Allen Bradley?
(Required)
Yes
No
Power on controller. Turn off brakes. Press remote start. Does the tool run?
(Required)
Yes
No
Is the three lead wire 1401, 1281 and 1301 going from the BEV box to the controller present?
(Required)
Yes
No
BEV circuit test: Does Green light turn on when trigger is pressed in forward
(Required)
Yes
No
BEV circuit test: Does Red light turn on when reverse is selected
(Required)
Yes
No
BEV circuit test: Does Amber light turn on when trigger is pressed in Reverse
(Required)
Yes
No
Have the wires been labelled?
(Required)
Yes
No
Not applicable
Select the gripping mechanism (Select all that apply)
Cradling
Fixture plate – Tooling by customer
Cylinder actuated grippers
Vacuum tooling
Magnets
Have the jam nuts on the tie rods been tightened?
(Required)
Yes
No
Not applicable
Does the thumb lever lift control work accurately with full load & at extreme positions?
(Required)
Yes
No
Not applicable
Do we have test parts?
(Required)
Yes
No
Does part grip/ungrip function well with the part?
(Required)
Yes
No
Does the tooling (magnets) grip the part accurately?
(Required)
Yes
No
Does the tooling cradle the part accurately?
(Required)
Yes
No
Does Vac on/off function well and grip the part?
(Required)
Yes
No
Enter the measured distance between the grippers in closed position
(Required)
Inches
Enter the measured distance between the grippers in open position
(Required)
Inches
Enter the measured Yaw tilt
(Required)
Degrees
Enter the measured Roll tilt
(Required)
Degrees
Enter the measured Pitch tilt
(Required)
Degrees
Are there Home Prox sensors on this arm?
(Required)
Yes
No
Does the slack sensor work?
(Required)
Yes
No
Do the Home Prox sensor wires have factory end?
(Required)
Yes
No
Not applicable
Is there an electrical cabinet on this project?
(Required)
Yes
No
Have 2 asset tag stickers been applied on either sides of pedestal at 54" from the base of the pedestal?
(Required)
Yes
No
Have 2 asset tag stickers been applied on either sides of the main extension?
(Required)
Yes
No
Upload a photo of the main cabinet.
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Upload a photo of the components inside the cabinet
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Upload a photo of side of the cabinet to which the wiring feeds into
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Step 5 of 6: Smart Arm QC
Has GCI Computer been installed?
(Required)
Yes
No
Has AdaptiCS been programmed?
(Required)
Yes
No
Does AdaptiCS communicate with the controller?
(Required)
Yes
No
Have encoders been tested?
(Required)
Yes
No
Is there a locate button with IO module on this system?
(Required)
Yes
No
Upload a photo of MAC ID sheet (Blue color) from the project book
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Upload a photo of the IO Module mounted
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Does the locate button work? Please verify with AdaptiCS and then select the answer below.
(Required)
Yes
No
Upload a photo of the main cabinet.
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Upload a photo of components inside GCI enclosure
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Upload a photo of the bottom section of the enclosure
(Required)
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Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1.
Step 6 of 6: Project Closeout
Is the project shelf empty and label pulled?
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Yes
No
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