System QA Select the QC checker(Required)Please select an option…Brennan MJacob SJay LJustin SNick TOwen EPreston JRyan LProject ID(Required)Serial Number(Required)This field is hidden when viewing the formProject ID and Serial Number(Required)Who was the project designer?(Required)Please select the designer…Andrew PritchardBrady RooneyChris KonecneDavid AckleyIsaac BjorklundJace ParyzekJames MoeRyan TwedtSam SpiesSandeep JayaramSpencer HuberTyler GolbergThis field is hidden when viewing the formDesigner Email Address Select the System type(Required)Torque ArmTorque Arm – SmartManipulator – ArmManipulator – Arm – SmartEnd-of-Hook ToolingManipulator – Lift CylinderManipulator – Lift Cylinder – SmartManipulator – StackerTorque tube – Lift CylinderTorque tube – Smart – Lift CylinderTorque Tube – Spring balancerJibTorque Fixture – EOHRetrofit JobIs this a Carbon Fiber Arm?Pick an optionYesNoIs this an M500S Arm?Pick an optionYesNoIs this an overhead mounted system?YesNoDo Mechanical Components being shipped match the approval drawing?YesNoHave we included extra hardware?YesNoHas paint been cleaned from threaded holes?YesNoDo Pneumatic Components being shipped match updated schematics (see highlighted section of the schematics)YesNoNot applicableHave you reviewed the length of tubing/hose being shipped?YesNoNot applicableHave necessary hardware been added to the overhead mounting platform to mount the rest of the GCI system?YesNoHave the trolley mounting ears been cleaned ?YesNoHas the address label been added to the overhead platform ?YesNoStep 1 of 6 – Dimensions QCOverall Height (in) (Overhead systems – Measure from top of platform to lowest part of the tool at max extension)(Required)InchesMain Extension length (in)(Required)InchesPower Arm length (in)(Required)Inches2nd Extension Length if applicable (in)(Required)InchesLowest Tool Height (in) (Overhead systems – Measure from top of platform to lowest part of the tool at max extension)(Required)InchesHighest Tool Height (in) (Overhead systems – Measure from top of platform to lowest part of the tool at min extension)(Required)InchesStep 2 of 6: Leveling Bolts and Hardware QCAre the main rotation leveling bolts tight?(Required) Yes No Not applicable Photo of the main rotation(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Are main rotation stops installed?(Required) Yes Not applicable Are the articulation leveling bolts tight?(Required) Yes No Not Applicable Photo of the articulation joint(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Are the end rotation leveling bolts tight?(Required) Yes No NA Photo of the leveling bolts on the droplink connection to the tooling.(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB. Have 3/8" and bigger bolts been torque painted?(Required) Yes No NA Are the leveling bolts tight?(Required) Yes No NA Step 3 of 6: Lock Washers QCHave the bearing lock washers on the arm been torque painted?(Required) Yes No NA M500 – Photo of the TOP lock washer on the 1st axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the UPPER SIDE lock washer on the 1st axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 Cylinder – Photo of the UPPER ROD END SIDE lock washer on the Cylinder mount(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the LOWER SIDE lock washer on the 1st axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the BOTTOM lock washer on the 1st axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 Cylinder – Photo of the LOWER ROD END SIDE lock washer on the Cylinder mount(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the TOP lock washer on the 2nd axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the UPPER SIDE lock washer on the 2nd axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the LOWER SIDE lock washer on the 2nd axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the BOTTOM lock washer on the 2nd axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the TOP lock washer on the 1st axis of parallel carbon fiber tubes in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the BOTTOM lock washer on the 1st axis of parallel carbon fiber tubes in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. M500 – Photo of the BOTTOM lock washer on the 1st axis of parallel arm in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the TOP lock washer on the 2nd axis of parallel carbon fiber tubes in the main extension(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the lock washer on the upper joint of the power arm(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the lock washer on the upper joint (opposite side) of the carbon fiber power arm(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 2. Photo of the lock washer on the lower joint of the power arm(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the lock washer on the lower joint (opposite side) of the carbon fiber power arm(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Does end tooling have tilts (Select all that apply)?(Required) Yes: Yaw Yes: Roll Yes: Pitch Not applicable Does end tooling have Tool Sleeve for torque tool?(Required) Yes No Photo of the lock washer on the end tooling – Yaw(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the lock washer on the end tooling – Roll(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Photo of the lock washer on the end tooling – Pitch(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB. Have the jam nuts on the tie rod in the power arm section been tightened?(Required) Yes No Step 4 of 6: Tooling QCIs this a John Deere project?(Required) Yes No Are factory ends present on the home prox wires?(Required) Yes No Do we have the torque tool?(Required) Yes No Has the tool been mounted?(Required) Yes No Has the tool mount weldment been mounted?(Required) Yes No Select the type of brake on end rotationNo BrakeAluminum Parking BrakeFiber Puck Reaction BrakeHigh Power BrakeDiscrete BrakeEnter the HP brake SN(Required)Does this system include a GCI remote start handle WITHOUT a BEV Circuit?(Required) Yes No Not applicable Photo of the Thumb lever leak test result(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB. Disconnect 1/8" line going into the PCBCV valve and press UP button on Thumb Lever control. Does the arm go up?(Required) Yes No Not applicable Has a BEV circuit been installed?(Required) Yes No Turn on the controller. Press the remote start. Does the tool run?(Required) Yes No Photo of inside of the BEV box(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB. Inside the BEV BOX, is the PLC Allen Bradley?(Required) Yes No Power on controller. Turn off brakes. Press remote start. Does the tool run?(Required) Yes No Is the three lead wire 1401, 1281 and 1301 going from the BEV box to the controller present?(Required) Yes No BEV circuit test: Does Green light turn on when trigger is pressed in forward(Required) Yes No BEV circuit test: Does Red light turn on when reverse is selected(Required) Yes No BEV circuit test: Does Amber light turn on when trigger is pressed in Reverse(Required) Yes No Have the wires been labelled?(Required) Yes No Not applicable Select the gripping mechanism (Select all that apply)CradlingFixture plate – Tooling by customerCylinder actuated grippersVacuum toolingMagnetsHave the jam nuts on rod ends been tightened?(Required) Yes No Not applicable Does the thumb lever lift control work accurately with full load & at extreme positions?(Required) Yes No Not applicable Use soap water to check for leaks on the thumb lever assembly and valves going into the cylinder. Did you notice any leaks?(Required) Yes No Use soap water to check for leaks on button block on control handle (if present). Did you find any leaks?(Required) Yes No Not applicable Do we have test parts?(Required) Yes No Does part grip/ungrip function well with the part?(Required) Yes No Does the tooling (magnets) grip the part accurately?(Required) Yes No Does the tooling cradle the part accurately?(Required) Yes No Does Vac on/off function well and grip the part?(Required) Yes No Grip the part, disconnect main air supply, measure and enter the duration for which vacuum cups hold the part before giving away(Required)MinutesEnter the measured distance between the grippers in closed position(Required)InchesEnter the measured distance between the grippers in open position(Required)InchesEnter the measured Yaw tilt(Required)DegreesEnter the measured Roll tilt(Required)DegreesEnter the measured Pitch tilt(Required)DegreesAre there Home Prox sensors on this arm?(Required) Yes No Does the slack sensor work?(Required) Yes No Do the Home Prox sensor wires have factory end?(Required) Yes No Not applicable Is there an electrical cabinet on this project?(Required) Yes No Upload a photo of the main cabinet.(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Upload a photo of the components inside the cabinet(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Upload a photo of side of the cabinet to which the wiring feeds into(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Are there photo eye sensors on this system (blue sick)(Required) Yes No Have white reflective tapes been added to the system to be shipped to the customer(Required) Yes No Step 5 of 6: Smart Arm QCHas GCI Computer been installed?(Required) Yes No Has AdaptiCS been programmed?(Required) Yes No Does AdaptiCS communicate with the controller?(Required) Yes No Have encoders been tested?(Required) Yes No Is there a locate button with IO module on this system?(Required) Yes No Upload a photo of MAC ID sheet (Blue color) from the project book(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Upload a photo of the IO Module mounted(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Does the locate button work? Please verify with AdaptiCS and then select the answer below.(Required) Yes No Upload a photo of the main cabinet.(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Upload a photo of components inside GCI enclosure(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Upload a photo of the bottom section of the enclosure(Required) Drop files here or Select files Accepted file types: jpg, jpeg, png, Max. file size: 300 MB, Max. files: 1. Step 6 of 6: Project CloseoutIs the project shelf empty and label pulled?Pick an optionYesNo
